Industrial 200 Tpd Activated Rotary Lime Kiln

Qualified limestone stores in silos and be shipped through the pre-heater by the elevator into the silos which is on the top of the pre-heater. The pre-heater on the top of silos is consisted of top and bottom level meter controllers which control the feeding capacity. Then through the feed tube the limestone is distributed to the indoor compartment of the pre-heater.

The limestone in the pre-heater is heated to around 900 ° C by the kiln flue gas of 1150 ° C. At this time, about 30% of the limestone has been decomposition. Then the limestone is put into the rotary kiln by the hydraulic stem. In the rotary kiln the limestone sinters and decomposes into CaO and CO2. Then the decomposed limestone goes into the cooler and is cooled to about 100 ° C by the cold air and then is discharged. The 600 ° C hot air after heat exchange goes into the kiln and combusts with gas. The Exhaust gas blended with the cold wind go to the bag filter through the suction fan and then through the exhaust fan into the chimney.

The limestone out of the cooler enters into the lime storehouse through the vibrating feeder, chain bucket conveyor, bucket elevator and belt conveyor. Whether to carry out screening and other procedures depends on customer requirements.

Process flow introduction: Qualified limestone is deposited in the storage bin, hoisted by the elevator and transported into the top bin of preheater. The top storage bin of the pre-heater is consisted of top and bottom level gages controlling the feeding. And then through the feed tube the limestone is distributed uniformly to all the inside chambers of the pre-heater.

The limestone in preheater is heated to about 900°C by 1150°C kiln gas, about 30% decomposition, pushed into rotary kiln by the hydraulic push rod, and sintered and decomposed into CaO and CO2 in the roatary kiln. After decomposition, the produced limestone goes into the cooler, cooled down to 100°C by the entered cold air and discharged out. The 600 ° C hot air after heat exchange goes into the kiln and combusts with gas. The Exhaust gas goes into the bag filler through draught fan when added into the cold air, and enter the chimney through the exhaust fan.

The lime out of the cooler is transported into lime storehouse by vibration feeding machine, chain conveyor, bucket elevator, belt conveyor according to the customer’s request for whether making the screening other procedures.

Henan Zhongke Engineering & Technology Co., Ltd. is an import and export company, which is specialized in mining machinery, metallurgical machinery and building materials equipment manufacturing. The head quarter located in Zhengzhou High-Tech zone.The company business scope include: jaw crusher, impact crusher, hammer crusher, cone crusher, ball mill, rod mill, ceramic ball mill, vibrating feeder, vibrating screen, belt conveyor, mineral ore separating machine, magnetic separator, flotation machine, classifier, spiral chute, rotary dryer, rotary kiln. We also can offer sand and stone production line, crushing and grinding plant, ore beneficiation line, A A C (aerated concrete block) production plant, small cement plant, active lime production line and so on.

We pay attention to basic management, build enterprises quality management system; the work site realizes fixation management; the logistic enjoys ABC management; the office achieves computer automatization; the product development process design adopts C A D, C A P P technology. Zhongke Machinery can provide high quality products, as well as customized optimized technical proposal and one station after-sale service.

The company machine quality and service help us gain reputation in the mining machines market. So far we have exported to Canada, Ecuador, Indonesia, Nepal, India, Russia, Uzbekistan, Honduras, Zimbabwe, Nigeria, Malawi, and the business keeps expanding.

Welcome to Henan Zhongke factory!